W24 Series Hydraulic Profile Bending Machine
Main Feature Bendable: Angle steel, channel steel, I-beams, H-beams, flat steel, round steel, square tubes, and other tubing.
The W24 Series Hydraulic Profile Bending Machine is designed for high-precision bending of various metal profiles used in structural fabrication and industrial manufacturing. It is capable of processing a wide range of materials, including angle steel, channel steel, I-beams, H-beams, flat steel, round steel, square tubes, and other shaped profiles.
By replacing different roller molds, one machine can adapt to multiple profile specifications and bending requirements, providing excellent versatility for manufacturers handling different production tasks.
The machine supports various forming shapes, including:
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Circular profiles
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Arc shapes
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Spiral forms
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Elliptical curves
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U-shaped structures
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Flange bending applications
With hydraulic servo control and digital displacement monitoring, the system achieves positioning accuracy up to ±0.1 mm, ensuring stable bending results and consistent product quality.
The arc lifting mechanism combined with synchronous roller straightening technology helps minimize profile distortion, twisting, and deformation during the bending process. This allows workpieces from the same production batch to maintain consistent curvature, improved roundness, reduced springback, and lower material waste.
Heavy-Duty Working Roller Design
The W24 Series Hydraulic Profile Bending Machine uses reinforced multi-section alloy steel rollers with advanced surface wear-resistant treatment.
The roller structure is engineered to handle high bending loads while maintaining dimensional stability during long-term operation. Even when processing heavy profiles and thick-wall materials, the rollers provide reliable support and minimize deformation caused by continuous mechanical stress.
The roller system is suitable for a wide range of applications involving:
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Angle steel
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Flat steel
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Channel steel
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I-beams
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Heavy structural profiles
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Thick-wall metal sections
The combination of high-strength materials and surface hardening technology improves wear resistance, extends service life, and maintains bending accuracy throughout continuous production.
Automatic Drive Roller System
The main drive system adopts a three-roller or four-roller fully automatic drive configuration, eliminating problems caused by mechanical slipping and transmission clearance.
Compared with semi-hydraulic bending equipment, this drive structure provides:
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Higher torque output, with improvement of more than 50%;
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More stable power transmission;
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Better bending consistency;
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Reduced mechanical transmission loss.
The rollers are designed with a multi-groove mold structure, allowing operators to quickly switch between different grooves according to profile requirements.
This flexible design enables the machine to process various materials, including:
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Angle steel
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Channel steel
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I-beams
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Round pipes
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Square tubes
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Customized profile sections
The roller surface is treated through high-frequency quenching, achieving high hardness, excellent wear resistance, and long-term resistance to deformation.
PLC Intelligent Control System
The electrical cabinet is equipped with a PLC-based control system that supports both automatic and manual operating modes.
The control system provides:
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Multiple bending program storage for different profile applications;
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Repeatable processing parameters for stable batch production;
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Modular electrical components with overload and short-circuit protection;
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Built-in fault diagnosis with error code display for faster troubleshooting.
Through intelligent control functions, operators can achieve more accurate bending adjustment while reducing setup time for different production requirements.
Efficient Hydraulic Power Unit
The hydraulic system uses a directly coupled motor and pump structure, improving energy transfer efficiency while reducing unnecessary power loss.
The system can automatically adapt pressure and flow settings according to different profile bending requirements, providing optimized performance during both heavy-duty processing and low-load operation.
Key benefits include:
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Lower energy consumption during standby and light-load conditions;
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Stable hydraulic output under high bending forces;
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Improved operating efficiency compared with traditional mechanical drive systems.
Safety components such as relief valves and pressure relays are integrated into the hydraulic system to protect the motor from overload conditions and improve overall equipment reliability.
Technical Specifications
| Model | W24S-6 | W24S-16 | W24S-30 | W24S-45 | W24S-75 | W24S-100 |
|---|---|---|---|---|---|---|
| Angle Steel Inside Bending (Max. Size) | 40×5 mm | 70×8 mm | 80×8 mm | 90×10 mm | 100×10 mm | 140×16 mm |
| Angle Steel Outside Bending (Max. Size) | 50×5 mm | 80×8 mm | 90×10 mm | 100×10 mm | 120×12 mm | 150×16 mm |
| U-Steel Outside Bending (Max. Size) | 8 | 12 | 16 | 20 | 25 | 30 |
| U-Steel Inside Bending (Max. Size) | 8 | 12 | 16 | 20 | 25 | 30 |
| Flat Steel Horizontal Bending (Max. Size) | 100×18 mm | 150×25 mm | 180×25 mm | 200×30 mm | 220×40 mm | 280×50 mm |
| Flat Steel Vertical Bending (Max. Size) | 50×2 mm | 75×16 mm | 90×20 mm | 100×25 mm | 110×40 mm | 150×40 mm |
| Round Pipe Bending (Max. Size) | 42×4 mm | 76×4.5 mm | 89×5 mm | 89×8 mm | 114×5 mm | 186×6 mm |
| Round Steel Bending (Max. Size) | 38 mm | 52 mm | 62 mm | 75 mm | 85 mm | 100 mm |
| Square Steel Bending (Max. Size) | 45×3 mm | 60×4 mm | 70×4 mm | 80×6 mm | 90×8 mm | 125×10 mm |
Application Fields
The W24 Series Hydraulic Profile Bending Machine is suitable for industries requiring precise and repeatable profile forming, including:
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Steel structure fabrication
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Industrial equipment manufacturing
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Shipbuilding and marine components
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Mechanical frame production
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Metal processing workshops
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Pipeline and structural component manufacturing
With strong bending capability, flexible mold configuration, precise hydraulic control, and stable forming performance, the W24 Series provides an efficient solution for manufacturers requiring high-quality profile bending operations.
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